> About Us    > Contact Us+1.630.806.2000

Modular Palletized Fill Islands

The Weldcoa Modular Filling Equipment Program was designed for rapid, minimal cost, installation into new or existing facilities.

Our process has been developed over the last 40 years and continues to be refined. Building the equipment in the controlled environment of the Weldcoa plant prior to delivery reduces labor, engineering and overall planning costs dramatically.

Our Sur-Fill automated cylinder filling systems is a highly efficient, cost effective alternative to conventional filling methods. Find out more.

Features & Benefits

  • Turnkey/modular design
  • Interpiped & interconnected
  • Can grow by adding new modules
  • Quick & easy connections

 

  • Reduces cylinder handling
  • Safer filling
  • Increased productivity
  • Measurable employee activity

T-configuration with liquid fill

The "T Configuration" is an economical efficient layout because operators have quick access to the high pressure cylinders and liquid fill sections.

This island is shown as a pallet high deck. The pallets and the island deck are the same height so the cylinders can easily roll off the pallet and on to the island. With this setup the filler can sort and inspect his cylinders while the fill process is in Vent or Vacuum. If the island is automated the operator is freed up to do more operations during a fill cycle.

This island has 6 bays and 2 traversing fill heads on each side. There are also 4 control panels and 4 vacuum pumps directly behind the Vac pumps.

T-configuration with Liquid Fill

Pallet height double-sided palletized fill island, manual with traversing heads

This double sided, pallet high island is configured with 6 bays, 2 traversing fill heads and 2 Vacuum Pumps on each side.

Pallet hight double-sided palletized fill island, manual with traversing heads

Pallet height, single-sided palletized fill island, manual single gas with traversing fill heads

This single sided, pallet high island is configured with 6 bays, 2 traversing fill heads and 2 vacuum pumps.

Pallet height, single-sided palletized fill island, manual single gas with traversing fill heads

Linear manual palletized fill station

The linear manifold traverses on a rail system that connects two fill stations. While one station is filling the other station is being prepped. As soon as "Station A" completes the fill cycle the traversing manifold can move to "Station B." With this configuration you minimize your capitol investment on manifolds while maximizing your vacuum and cryogenic pump investment.

Linear manual palletized fill station

Linear fill station

This is a typical Linear Fill Station. (LFS) Weldcoa LFS are modular and can expand to the left and to the right. We have also designed "corner sections" in order to go in to a corner of a building or to create a "U" shaped fill layout.

Header material options include Brass, Stainless Steel and Monel 400. The manifold pressure ratings work with 3500, 4500 and 6000. Lead options for this configuration include rigid copper, Stainless Steel, Monel 400, flexible single braid (w/armor), double braid (w/armor) and flexible metal.

Linear fill station

Semi-automated linear fill system with traversing fill manifold

Semi-automated linear fill system with traversing fill manifold

Palletized raised manual fill island with fixed heads

A single-sided, raised, palletized island with 2 fixed heads, 2 bays and 1 control panel.

Palletized raised manual fill island with fixed heads

Automatic linear fill system with traversing fill manifold

Automatic linear fill system with traversing fill manifold

Raised double-sided fill island

This configuration is an automated mix, manual straight, palletized island with 12 fixed heads, 6 bays and 2 vacuum pumps on each side.

Raised double-sided fill island